And half-blind dovetails: Image: Wikipedia. We use a Porter Cable 690, 1-1/2hp router with an Omni jig and a 1/2" dovetail bit (1/2"shank) with excellent results on 5/8" soft maple drawers. Requires ½ in. The 1/4" shank bits broke frequently. To cut my dovetails I used a router and jig both made by Porter Cable. A discussion focused on woodworkers' favorite routers for cutting half-blind dovetails. I need help on the full dove tail joint set up, thanks:help::yes2: There are several different Porter Cable dovetail jig models. However, when I build kitchen cabinets, vanities, or storage units, I turn to my compact, portable, and easy-to-use Porter-Cable dovetail jig. Always remember to thoroughly clean the tools shank, the collet, and the spindle every time you change tools. PORTER-CABLE 4216 Super Jig Ideal for woodworking, furniture, and cabinet making. How To Set Up and Use The Porter Cable Dovetail Jig - YouTube Porter-Cable provides everything you need, including the bushing, the template, and a 1/2"-dia. KnowledgeBase: Furniture: Custom Furniture, KnowledgeBase: Furniture: Furniture Manufacturing, KnowledgeBase: Solid Wood Machining: General, KnowledgeBase: Solid Wood Machining: Setup and Maintenance, KnowledgeBase: Woodworking Miscellaneous: Accessories. I have recently bought a Porter-Cable 4216 Dovetail Jig. Someday I will cut a dovetail joint by hand, but I’ve got a lot of drawers to fix and I appreciate the … You can push even small tools pretty hard if the conditions are right, but even a 15% increase in feed rate would not have made up for the cost of breaking, and the benefit would have been negligible. This is a template kit for 4200 series dovetail jigs. I have the 77240 (similar to the 55160) with adjustable and replaceable templates. We use a Porter Cable 690, 1-1/2hp router with an Omni jig and a 1/2" dovetail bit (1/2"shank) with excellent results on 5/8" soft maple drawers. Question Any junk left behind may prevent the tool from seating properly, and it will not run "true", adding to the chatter/breakage problem. If you have the 4212 model, the is an addendum for it up there, free down load. The manual states that the jig depth measure should be set 3/8 inch below the template (in its lowest position). Dovetail Jig Combination Kit enables cutting a wide variety of joinery for drawers, boxes, and furniture. This ingeniously designed jig cuts the mating pin board and tail board at the same time, using an aluminum template to guide a bushing mounted on your router subbase. I fully agree with Chad. I do know that Porter Cable makes a good quality hand router that is very popular among cabinet makers. Jump to Latest Follow 1 - 5 of 5 Posts. I currently use a Dewalt 610 1 1/2 HP router with a PC Omni jig and we break a bit on almost every job. T ... By full dovetails I would guess that is the same as through dovetails. Overfeeding the tool will lead to bogging down of the router, and probably a severe chatter just before the router stalls, and/or the bit breaks. The two most common dovetail joints are through dovetails: Image: Wikipedia. straight bit. The tool manual explains setup and use of the jig. When it comes to fashioning miniature dovetails, hidden dovetails, through dovetails, box joints, and other small ornamental joints, this is the perfect tool. The larger 3 hp unit will add mass and power, and maybe a variable speed. A forum community dedicated to router and woodworking professionals and enthusiasts. (See page 36.) Place each piece in order into the jig with it (usually) up against the left stops. Router tooling breaks for a variety of reasons. Dust Collection, Safety and Plant Operation, Job Opportunities and Woodworking Services. We like the Dewalt 610 because of its smaller size, but would a more powerful router work better? Setup is made effortless with easy-to-see alignment lines. I don't mind if other members disagree with my comments. Come join the discussion about different types of routing and routers, shop safety, finishing, woodworking related topics, styles, tools, scales, reviews, accessories, classifieds, and more! Too Deep If the pins on the drawer sides go too far into the sockets on the drawer front, the sockets are too deep. The most common reason for a tool to fail is chatter, either in the work or the tool spindle. It is a bench-top mounted jig, which means you can clamp it to different surfaces for stability while cutting. Some have fixed templates that are not adjustable/removable. The router is not the problem. You need to use a 5/8" guide on your router (for the 1/2" shank), and a template with 5/8" spacing. The PORTER-CABLE 4216 dovetail jig can be installed on any table by tightening four cam clamps. Using a larger router will help, as the additional mass will help cut down on chatter. Although this jig can execute finger joints, sliding dovetails, and even through-dovetails (when equipped with suitable templates), I use it exclusively to join drawer parts with half-blind dovetails. Enhance the capability of your 4210 or 4212 dovetail jig with this Miniature Dovetail Template Kit. With the 3 included templates, the PORTER-CABLE 4216 Dovetail Jig is able to produce 8 different types of joints including half-blind, rabbeted half-blind, sliding dovetails, through dovetails, box joints, miniature through, half-blind dovetails, and miniature box joints. Dovetail Jig Combination Kit enables cutting a wide variety of joinery for drawers, boxes, and furniture. Forum Responses Porter cable has the manuals for their products on their web site. I have a lot of respect for some of DeWalt tools, but I do not know anything about your particular router. We use 5/8" poplar for drawer parts and we do get some chatter. Two lock cams on the front and top of this model allow installing two wood pieces orthogonally. Some common causes for chatter are: poor work holding, worn collets, spindle runout (bent spindle, worn bearings, cheap router, etc) and bent tooling (solid carbide doesn't "bend"). Some dovetail jigs such as the Porter Cable 4212 have built-in depth adjustment gauges to make this process easier. I have tried 6 different brands of bits with the same results. ", VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. We have never broken a bit with this setup. JavaScript is disabled. The essentials of operation Each tested jig requires a guide bushing mounted in the router’s subbase—or, in the case of the Leigh RTJ400, the router table—to steer the bit around the fingers on the templates (see photos below ). You can also find the addendum manual on this site in the PC section. Since I’m working on faced drawers I used through dovetails. One of the most crucial aspects in properly milling a dovetail joint on the Porter Cable dovetail jig is precisely Enables through dovetails and box joints to be cut. If you could post which model you have you can get better advice and help. I can’t understand this as the template is approx. The Porter-Cable 4216 dovetail jig is an excellent choice for woodworkers who need more precision. I hope to make some furniture soon that will make use of half blind dovetails. My Porter Cable jig I have does through dovetails, half blind dovetails, rabbeted half-blind, sliding dovetails, box joints and miniature versions of all these joints.